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What Is Melt Flow Rate? Importance, Testing Methods & Applications Explained

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  In the world of plastics and polymers, Melt Flow Rate (MFR) plays a crucial role in determining the quality, performance, and processability of thermoplastic materials. Whether you're involved in product development, manufacturing, or quality control, understanding melt flow rate is essential for making informed decisions about material selection and production methods. This article explains what melt flow rate is, why it matters, how it’s measured, and where it’s commonly applied. What Is Melt Flow Rate? Melt Flow Rate, also known as Melt Flow Index (MFI), is a measure of the ease with which a thermoplastic polymer can flow when melted. It is defined as the amount (in grams) of a polymer that flows through a standardized die under a specific load and temperature over 10 minutes. The result provides insight into the material’s viscosity in its molten state. A higher melt flow rate indicates a lower viscosity, meaning the material flows more easily. Conversely, a lower melt flow ...